Indonesia Gondola Shelving Project: 3×40HQ Repeat Supply for a Retail Contractor

This customer case study demonstrates how WZ Rack, a supermarket shelving manufacturer, supplied a complete gondola shelving system for an Indonesian retail contractor through three 40HQ container shipments. The project included single-sided wall shelving, double-sided gondola shelving and matching endcap shelving designed for a modern supermarket layout.

Consistent production quality is critical for repeat supermarket shelving orders. Each shipment for this project was completed in approximately 7–14 working days, including production, quality inspection, packing and container loading.

Indonesia Gondola Shelving Project at a Glance

Project detail

Confirmed information

Country

Indonesia

Client type

Retail project contractor

Order model

Initial 40HQ shipment followed by two additional 40HQ containers

Total shipments

3 × 40HQ

Product combination

Single-sided wall shelving, double-sided gondola shelving and endcaps

Section width

900 mm

Back panel

Wire-mesh / grid back panel

Finish

Powder coating

Color scheme

Red uprights with white shelves and white wire-mesh panels

Shelf configuration

Five levels including the base shelf

Project shelf rating

Up to 100 kg UDL per shelf under the confirmed 900 mm configuration

Production cycle

Approximately 7–14 working days per container batch, including QC, packing and loading

Custom red and white wire-back gondola shelving supplied for an Indonesian retail contractor
Three rows of red and white double-sided mesh-backed shelving units with end caps in a large supermarket

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What Did the Indonesian Retail Contractor Need?

Retail project contractors usually require a coordinated supermarket shelving solution rather than purchasing individual shelving units. In this Indonesia project, the customer required a repeatable mixed-product package suitable for container shipments and retail fit-out projects.

The project combined multiple supermarket shelving systems to maximize merchandising flexibility while maintaining consistent specifications across repeat orders.

The confirmed requirements included:

  • single-sided shelving for perimeter display runs;
  • double-sided gondola shelving for central aisles;
  • matching endcap units for the ends of gondola runs;
  • a 900 mm section width across the system;
  • compact 1,500 mm double-sided units and taller 1,800 mm wall units;
  • wire-mesh back panels;
  • red uprights with white shelves and mesh panels;
  • five shelf levels, including the base shelf;
  • load testing under a uniformly distributed load; and
  • consistent dimensions, colors and components across repeat shipments.

A complete store layout drawing is helpful but not always required before quotation. WZ Rack prepared the mixed shelving configuration according to the confirmed specifications and shipment quantities.

What Gondola Shelving Configuration Did WZ Rack Supply?

The project combined three commercial supermarket shelving systems to satisfy different merchandising functions inside the same retail store.

Double-sided gondola shelving is commonly used for central supermarket aisles because it provides product access from both sides while maximizing display capacity.

The double-sided gondola sections were designed for central retail aisles. Each section was 900 mm wide, 1,500 mm high and 760 mm deep overall. Both sides used a 350 mm base shelf and 300 mm upper shelves.

The lower 1,500 mm profile provides merchandise capacity without creating an unnecessarily tall visual barrier across the central sales area. Wire-mesh panels keep the structure visually open while providing a consistent back system for the shelves.This configuration is widely used in supermarkets, grocery stores, retail chains and wholesale stores.

The single-sided wall sections were 900 mm wide, 1,800 mm high and 410 mm deep overall. They used the same 350 mm base shelf and 300 mm upper-shelf depth as the gondola configuration.

Using a taller wall unit allows the perimeter to provide additional vertical display capacity while maintaining the same 900 mm modular width as the central gondola sections.

Endcap shelving increases product visibility by creating promotional display space at the end of gondola aisles. The endcaps followed the double-sided gondola section dimensions but used a single display face. This allowed the contractor to complete each gondola run with a consistent red-and-white finish and a dedicated promotional display position.

Wire-mesh back panels were selected as a customer-specified customization. The open-grid construction reduces the visual weight of the shelving and makes it easier to maintain sightlines through retail aisles.

All three shipments used the same color combination: red uprights with white shelves and white wire-mesh panels. Maintaining the same component dimensions and powder-coated finish across the follow-up order was essential for compatibility with the first shipment.

What Were the Confirmed Shelving Specifications?

Specification

Single-sided wall shelving

Double-sided gondola shelving

Endcap shelving

Section width

900 mm

900mm

900mm

Height

1800mm

1500mm

1500mm

Overall depth

410mm

760mm

Equivalent to the confirmed gondola/endcap configuration

Base shelf depth

350mm

350 mm per side

350 mm

Upper shelf depth

300mm

300 mm per side

300 mm

Shelf levels

5, including base shelf

5 per side, including base shelf

5, including base shelf

Upright thickness

1.2mm

1.2mm

1.2mm

Shelf thickness

0.6mm

0.6mm

0.6mm

Back panel

White wire mesh

White wire mesh

White wire mesh

Upright color

Red

Red

Red

Surface finish

Powder coating

Powder coating

Powder coating

Project shelf rating

Up to 100 kg UDL*

Up to 100 kg UDL*

Up to 100 kg UDL*

***UDL means uniformly distributed load. The stated project rating applies to the confirmed 900 mm shelf dimensions, steel specification and support configuration. It should not be interpreted as a universal rating for every 0.6 mm shelf or for concentrated point loads.

How Was Each 40HQ Container Configured?

Container loading efficiency is an important consideration for wholesale supermarket shelving exports because it directly affects shipping costs.

Each 40HQ shipment was organized around 19 repeated mixed-product packages. According to the confirmed order configuration, each package contained:

  • 11 single-sided wall shelving sections;
  • 24 double-sided gondola shelving sections; and
  • 6 matching endcap sections.

Product type

Sections per package

Packages per 40HQ

Single-sided wall shelving

11

19

Double-sided gondola shelving

24

19

Endcap shelving

6

19

How Did WZ Rack Control Quality and Verify Load Capacity?

After the specification was confirmed, each 40HQ batch required approximately 7–14 working days for production, inspection, packing and loading.

Quality control for the confirmed configuration focused on:

  • checking the 900 mm component dimensions;
  • verifying upright and shelf steel specifications;
  • checking the wire-mesh panels and welded joints;
  • confirming consistent red and white powder-coated surfaces;
  • matching brackets, shelves, uprights and back panels;
  • assembling the confirmed configuration for dimensional checks; and
  • conducting load testing using a uniformly distributed load.

How Were the Shelves Packed and Loaded?

The shelving was disassembled and packed by component type to use container space efficiently and reduce the risk of surface damage during handling. Long components and cartons were separated and supported inside the container, while the loading team used a forklift to position packaged components.

Custom supermarket shelving loaded into export container
Factory loading custom supermarket shelving for shipment
Container shipment of custom supermarket shelving systems
Packed supermarket shelving ready for export shipment

Why Did the Contractor Place a Repeat Order?

The strongest commercial result of this project was the follow-up purchase itself. WZ Rack first supplied one 40HQ container. Approximately two months later, the contractor ordered two additional 40HQ containers with the same shelving configuration and color combination.

WZ Rack cannot attribute the repeat order to one factor without a published customer quotation. The repeat purchase does, however, provide direct evidence that the contractor continued with the confirmed product configuration and supply arrangement instead of treating the initial container as a one-off purchase.

Across the three shipments, WZ Rack maintained:

  • the same 900 mm module width;
  • the same single-sided, double-sided and endcap combination;
  • the same red-and-white powder-coated finish;
  • the same shelf and upright specifications; and
  • the same packing identification logic for the mixed components.

Planning a Supermarket Shelving Project?

Whether you are a contractor, distributor or supermarket chain, WZ Rack can help you configure complete shelving systems for bulk export projects.

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What This Project Demonstrates for Contractors and Large Buyers

  • Container-volume mixed-product supply
    Large retail projects rarely require only one shelving type. WZ Rack can combine wall shelving, central gondola sections and matching endcaps within a coordinated bulk order.
  • Consistent specifications are essential for supermarket chain expansion and repeat procurement.
    For contractors managing phased projects, replacement work or follow-up store requirements, dimensional and color consistency matters as much as initial price. The two-container follow-up order was produced to the same confirmed specification as the first shipment.
  • Competitive configuration without abandoning verification
    The buyer placed strong emphasis on commercially competitive pricing. The final configuration combined a 0.6 mm shelf specification with 1.2 mm uprights, a 900 mm span and project-specific UDL testing. This allowed price and performance to be considered together rather than treating steel thickness as the only purchasing criterion.
  • Short production cycles help contractors complete supermarket projects on schedule.
    Each container batch was produced, checked, packed and loaded in approximately 7–14 working days after specification confirmation. Ocean transit time is not included in this production cycle.
Uniformly Distributed Load Testing of Shelving Units

What Should a Large Buyer Include in a Shelving RFQ?

Providing complete project information helps supermarket shelving manufacturers prepare faster and more accurate quotations.

A bulk gondola shelving quotation should include the required section width, shelving heights, shelf depths, load per shelf, back-panel type, colors, quantities by shelving type, destination port and required delivery date.

If you are a retail contractor, distributor, importer or supermarket chain planning a container-volume order, WZ Rack can review a mixed package of single-sided wall shelving, double-sided gondola shelving and endcaps. A product drawing or written specification is enough to begin an initial review when a complete store floor plan is not yet available.

Our team can help you prepare a compatible combination of single-sided wall shelving, double-sided gondola shelving and endcaps for quotation and production review.

  • Country
  • Company and buyer type
  • Project/store type
  • Required section width
  • Required shelving heights
  • Shelf depth
  • Load per shelf
  • Estimated quantities by product type
  • Color/RAL requirement
  • Destination port
  • Required delivery date
  • Specification or drawing upload

FAQ

WZ Rack can reproduce the dimensions and powder-coat colors of a repeat gondola shelving order when the original approved specification and color reference are retained. For this Indonesia project, the two-container follow-up order used the same 900 mm widths, mixed shelving configuration and red-and-white finish as the initial shipment.

A 0.6 mm steel gondola shelf can be rated up to 100 kg UDL only when its width, depth, formed profile, brackets and test configuration support that load. Thickness alone does not determine shelf capacity. In this project, the rating applies to the confirmed 900 mm shelf configuration with the load distributed across the usable shelf surface, not concentrated at one point.

WZ Rack can combine single-sided wall shelving, double-sided gondola shelving and matching endcaps in one 40HQ shipment when the packing list and component labels are confirmed before loading. This Indonesia order used all three shelving types, disassembled and identified for container transport.

WZ Rack completed each 40HQ batch for this Indonesia project in approximately 7–14 working days, including production, quality control, packing and container loading. A new order’s lead time depends on its quantity, customization, powder-coat color and confirmed production schedule; ocean transit is additional.

The number of gondola shelving sections that fit in a 40HQ container depends on the dimensions, shelf count, starter/add-on composition, packaging method and mix of wall units, double-sided units and endcaps. This project used 19 repeated mixed-product packages per container, but a new container plan must be calculated from its own packing list.

A bulk gondola shelving quotation requires the section width, shelving height, shelf depths, load per shelf, back-panel type, colors, quantities, destination port and required delivery date. Buyers should also send a drawing, store layout or reference photo when available and state whether they need wall units, double-sided gondolas, endcaps or a complete supermarket shelving package.

A store floor plan is helpful but is not always required for an initial custom gondola shelving quotation. Buyers can begin with product dimensions, estimated quantities, shelf loads, colors and a reference drawing; the supplier can then identify which missing details must be confirmed before production.

Custom Supermarket Shelves Manufacturer

At WZ Rack, custom means we engineer solutions, not just adjustable shelves.
Leveraging our in-house manufacturing control, we translate your unique floor plans and merchandising needs into durable, purpose-built displays. It’s about creating a layout that fits your store perfectly and turns your space into a more efficient, profitable asset.